Cain Components manufactures and distributes various plumbing products used in homes and other buildings. Over...
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Accounting
Cain Components manufactures and distributes various plumbing products used in homes and other buildings. Over time, the production staff has noticed that products they considered easy to make were difficult to sell at margins considered reasonable, while products that seemed to take a lot of staff time were selling well despite recent price increases. A summer intern has suggested that the cost system might be providing misleading information.
The controller decided that a good summer project for the intern would be to develop, in one self-contained area of the plant, an alternative cost system with which to compare the current system. The intern identified the following cost pools and, after discussion with some plant personnel, appropriate cost drivers for each pool. There were:
Cost Pools
Costs
Activity Drivers
Receiving
$
600,000
Direct material cost
Manufacturing
5,500,000
Machine-hours
Machine setup
900,000
Production runs
Shipping
1,000,000
Units shipped
In this particular area, Cain produces two of its many products: Standard and Deluxe. The following are data for production for the latest full year of operations.
Products
Standard
Deluxe
Total direct material costs
$
235,000
$
165,000
Total direct labor costs
$
650,000
$
270,000
Total machine-hours
146,000
104,000
Total number of setups
85
115
Total pounds of material
17,000
10,000
Total direct labor-hours
6,100
3,850
Number of units produced and shipped
18,000
7,000
The intern decides to look more closely at the manufacturing activity and determines that it can be broken down into two activities: production and engineering. Production covers the costs of ongoing manufacturing while engineering includes those activities dealing with engineering changes, design modifications, and so on.
The costs attributed to production are $1,764,000 and the costs attributed to engineering are $1,372,000. After discussion with plant engineers, the intern decides that the best cost driver for engineering is setups, because most of the work arises from changes in the way the product is run.
Required:
a-1. Compute the totals of the cost driver rates shown below.
a-2. What unit product costs will be reported for the two products if the revised ABC system is used?
Compute the totals of the cost driver rates shown below. (Round intermediate calculations and "Manufacturing" answer to 2 decimal places.)
Receiving
% of material dollars
Production
per machine-hour
Engineering
per setup
Machine setup
per setup
Shipping
per unit
What unit product costs will be reported for the two products if the revised ABC system is used? (Round "Unit cost" answers to 2 decimal places.)
Standard
Deluxe
Direct Costs
Overhead:
Receiving
Production
Engineering
Machine setup
Shipping
Total costs
Number of units
Unit cost
Answer & Explanation
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